NEW ARTICLES  HOT ARTICLES  TOP RATED  ADD AN ARTICLE  UPDATE AN ARTICLE  GET RATED 
  HOME     MY ACCOUNT     POWER SEARCH     REGISTER     SUPPORT     SUGGEST CATEGORY  

Parts Washers: Monitoring Washers for Maintenance
52370 Science and Technology Nov 6, 2007 chiron99 Parts Washers: Monitoring Washers for Maintenance Despite what manufacturers want to hear, washing parts is a critical step in the production process. Components that are not properly cleaned at each step are unable to function as designed when completed. In order to maintain a high level of quality, parts washers need to be properly maintained. A parts washer not dealt with promptly and correctly creates an ineffective, wasteful, drain on the company and the production process. Improperly maintained parts washers quickly become ineffective. The water in the machine is saturated with contaminant and unable to clean the parts, while the nozzles are clogged with particles that make it impossible for fluid to properly pass through. The pump begins to transfer sludge instead of fluid because the bottom of the tank is so contaminated. As the machine continues to fall into disrepair, it re-contaminates the parts it was intended to clean. To prevent this scenario, it is necessary to perform preventative maintenance on parts washers and keep close tabs on their performance. Unfortunately, many companies choose only to perform maintenance after failure of the parts washer. By waiting until a problem arises, these companies waste time, money, and production. Maintenance is more effective and easier when performed before the problem arises, opposed to waiting until after. In order to do this, it is necessary for supervisors to know when maintenance needs to be performed. Scheduled maintenance is a common practice with parts washers. However, scheduling repair via calendar is not an ideal practice. Often, this leads to maintenance being performed too often or not often enough, so rarely is it done efficiently. Unless the same amount of parts, with the same level of contamination, is moving through the parts washer in the same amount of time, then maintenance cannot be scheduled from a calendar. If any of the variables change, it changes the maintenance schedule. Finding employees to monitor the parts washer for possible maintenance needs is also difficult for companies. Cleaning the washer is a tough, dirty, and undesirable position. Often, the last hire in the work cell is handed the responsibility of cleaning. Since they are inexperienced, it can be difficult for these employees to make the correct decisions on when to perform routine maintenance. Meanwhile, the supervisors have crowded schedules, and do not have the time to make regularly scheduled rounds on the floor to check the small details that indicate the parts washers level of performance. When they are on the floor, it is often due to a problem that has already arisen. These situations can be chaotic, as the supervisor and employees work to remedy the issue and continue production. Therefore, alternative methods of monitoring the parts washer must be examined in order to prevent chaotic situations and fix problems before they begin. Parts washers today are equipped with computer interfaces that monitor all aspects of the machine. These interfaces can be linked with computers that are off-site or located away from the machine, allowing for supervision from a distant. The workers on the floor will be able to do their jobs without worrying about constantly monitoring gauges and numbers, and the supervisors will be saved unnecessary and unscheduled trips to the floor. By connecting the parts washer to a computer through a network, supervisors can monitor the status of the washer from anywhere that is able to connect to the Internet. This allows for calm analysis of the washer from a remote location. With this setup, the supervisor can check all of the following elements of the parts washer: - Production piece count since last fluid dump and recharge - Fluid pressure before filter - Fluid Pressure after filter - Blow off air pressure reading - Blow off air vacuum reading - Amp reading on each heater element - Amp reading on drives motor - Amp reading of pump motor - Amp reading of steam exhaust motor - Gas pressure reading - Solution Temperature Wash and Rinse - Air Blow off temperature If any of the numbers appear problematic, the supervisor simply needs to send an email to the workers, who can adjust the necessary settings or perform the required maintenance. While this seems to be a simple resolution to the problem of preventive maintenance, it can be difficult to implement. The company must be convinced that the initial set-up costs of the system will provide worthy results. There is always resistance to fundamental change, and this solution is no different in that regard. However, if the company is able to be progressive in their decision making they will soon reap the benefits of proper care of their parts washing equipment. The ability to confidently monitor and schedule maintenance will prevent quality decline, slow downs in production, and wasteful time spent doing unnecessary maintenance or difficult repairs after a problem has already occurred. This new system will enable the production line to utilize a more efficient, less costly to maintain washer, a more tightly controlled manufacturing process and a Production Supervisor who can prevent a crisis before it begins. Midbrook Cleaning Systems is a minority owned provider of parts washer and parts cleaner systems, custom metal fabrications, CapSnap water bottling systems, and production cleaning services. send email to chiron99

Write a Review   Add to My Favorite   Refer it to Friend   Report Article  

Average Visitor Rating: 0.00 (out of 5)
Number of ratings: 0 Votes

Visitor Rating


Other links owned by this user
One of the tallest building in the world, New York City's Empire State Building remains among the most impressive structures on the planet and with more than 3 million visitors a year, one of New York's top tourist attractions.
Category:

A utility knife -- also called a box cutter, a razor blade knife, a carpet knife, or a stationery knife -- is a common tool used in various trades and crafts for a variety of purposes. In case you are wondering how to best handle utility knives, ...
Category:

There are those who like to imbibe an occasional glass of beer, wine or another alcoholic drink. Sometimes these people choose to get behind the wheel of a car and drive. It's no secret that drunk driving or driving under the influence is illegal in every
Category:

Toronto has long been known as a multicultural city, making it an ideal place for student group travel. Its unique neighborhoods and marketplaces provide visitors with a variety of sights, sounds, and experiences.
Category:

Promotional items or promotional products include useful or decorative articles of merchandise that are used in marketing and communication programs. The items are usually imprinted or decorated with a company's name, logo or message.
Category:

Three of the major shippers in the USA are USPS (United States Postal Service), UPS and the global giant, DHL. These shippers play an important role in international business and shipping. Let's take a look at how they do they go about their work ...
Category:

If you are thinking of shipping a package to or from a location in the USA or abroad then you will probably come in contact with two prominent shipping services, Federal Express and UPS. In case you have wondered how these companies are run or wanted to k
Category:

In the early 1950's a Cleveland disc jockey named Alan Freed coined the term rock and roll and a new musical and cultural movement started. It is fitting that the Rock and Roll Hall of Fame now thrives in Cleveland, offering visitors and students a chance
Category:

Quebec City, Canada is certainly the most European destination in North America and it is definitely worth a visit by teachers and students. If you are considering student group travel in this region, then here is a brief guide to what Quebec has to offer
Category:

Ensuring parents and administrators that safety is your number one priority when students are away from home is the most important step in a successful student travel experience. One of the key elements to safe travel is selecting and training adults to s
Category:

It's a fact that every day, cells in your body divide, grow and die. Most of the time they do it in an orderly manner. But sometimes they grow out of control. This type of cell growth forms a mass or lump called a tumor. Tumors can either benign or malign
Category:

Greektown, part of downtown Detroit, Michigan, has been a cultural retailing district for more than 140 years. The area began as a pioneer farm, evolved into a German area, and finally became a Greek dominated neighborhood. The neighborhood is still made
Category:

Promotional items are goods given away without charge to the community in an attempt to advertise a business or boost sales or awareness of some particular merchandise or service.
Category:

Promotional products are items used to promote a product, service or company program and they include advertising specialties, premiums, incentives, business gifts, awards, prizes, commemoratives and other imprinted or decorated items.
Category:

Chicago has museums which are educational and cultural landmarks. If you are planning a student outing or field trip in Chicago, then these great museums should be on your list of places to visit.
Category:

Despite what manufacturers want to hear, washing parts is a critical step in the production process. Components that are not properly cleaned at each step are unable to function as designed when completed. In order to maintain a high level of quality, par
Category:

Chlorinated paraffins are excellent stamping lubricants. They protect the tooling during deep draws and allow the formation of the part to take place without weakening the metal. The problem arises when these waxy lubricants need to be removed from the pa
Category:

Step machines, otherwise known simply as "steppers", have become very popular devices in health clubs and gyms throughout the country.
Category:

Pearls are highly treasured gems and require proper care in order to ensure a beauty and luster to last a lifetime. Here are some tips for identifying pearls and for taking care of them. Identifying Imitation Pearls
Category:

Walk, don't run, to your local fitness store and try on a pair of walking shoes. For cardiovascular fitness, there isn't an activity that's more sensitive to the wear and tear of your body than a stroll through the park.
Category:

Other links at Science and Technology
Production of bottled water is a growing industry that is popular around the world. A main concern within the field is the purification of water. This is a necessary step in the production process. Customers who purchase bottled water need to be assured t
Category:

There are different types of flow meters; each of them used for a different purpose. When the meter registers, one should know how to get a basic reading without too much struggle.
Category:

This article tells the reader about what they can do to get better photos through different tips and tricks.
Category:

Recording DVDs at home may seem confusing and you may feel a bit overwhelmed, but it is actually fairly simple. DVD recording is not as difficult as many people believe.
Category:

The DVD is known by almost everyone but only a few know what the acronym stands for. It has been used as a convenient and a more robust, massive optical storage than that of the floppy drive and even the recordable compact disc.
Category:




Site Sponsor
Directory Statistics

Articles: 68228
Categories: 501

Yahoo Entertainment
Valid XHTML 1.0 Transitional   Valid CSS